How To TIG Weld With A Stick Welder? [Most Productive Ways]

How To TIG Weld With A Stick Welder

If you are a TIG welder or a stick welder, you might have come across the question of how to TIG weld with a stick welder. Here in this article, I will show the most productive ways to do it on your own. 

Among the types of welding, TIG and stick welding are two common ones. The tungsten arc is referred to as TIG welding. The TIG welding process using a stick welder is very simple, and you just have to be careful with the process.

So let’s quickly get to know how you can easily weld with a stick welder. I guarantee you will get the best of my many years of welding experience.

5 Simple Steps To TIG Weld With A Stick Welder:

TIG welding is a non-consumable method, because of this, the electrode (tungsten) has an excessive melting point. So, it does not melt. As we already know, stick welding is a consumable method that lets the electrode soften and fill. Now, you will be thinking of a way to do TIG weld with a stick welder?

Step-1: Necessary Things For The Process

For any type of process, things are needed. That’s right, we need some necessary things before starting the process. They are,

  • 100% Argon gas cylinder
  • Manually controlled torch with a valve (available on Amazon)
  • Stick welding machine
  • Regulator flow meter
  • Welding mask
  • Gloves 

Step-2: Setup

Arranging all the necessary items together, the first thing you need to do is organize all the things. Remember that soldering is an exposure process. You have to be careful no matter what. Put on gloves, a welding helmet, and put on your welding suit if you are working in a high-risk area.

First place the gas cylinder next to the welding machine. Connect the regulator flow meter to the bottle. Adjust the pressure to 15 cfh. Since TIG welding is normally negative, connect the torch to the negative end. One very important thing to keep in mind is, you must use DC. In this case, only direct current works. After connecting all things, you need to choose the only applicable metal.

Do not put the gas cylinder near you. Always be careful to have a secure configuration. Being aggressive while welding can cause trouble. So, after installation, pay attention to the above-mentioned items and properly tighten all connections.

Step-3: Control Of Gas Flow

You are now ready to weld, and all you have to do is TIG weld your desired product. First, turn on the gas flow. After turning on the gas flow, manually equalize the pressure using the valve. The Reason to select the hand torch is, during the welding process, the valve helps you to manually adjust the pressure just by turning it.

Now some of you might be wondering why you need to use a cylinder right! Well, that’s a very good question. In stick welding, the electrode used contains a flux that helps generate the gas when melted. So with TIG welding, there is no gas, gas has to be supplied externally, which is why a gas cylinder is used.

Each merge requires an overlay, and this overlay is provided by the external one we use. This process perfectly balances the workpiece.

Step-4: Arc And Torch

Then, the next step is to just lightly touch the torch with the workpiece, and without touching it you will see how you weld and create arcs.

Speaking of arcs, the arc is different here. We know that the arc occurs in the stick electrode welding process when the stick electrode melts. In TIG welding, the electrode is made of tungsten, which has a very high melting point. For this reason, the arc is formed by melting the workpiece.

Step-5: To Stop Welding

Since sou has finished welding, now you might be thinking about stopping it. To stop the process, simply remove the torch from the workpiece. No other means is applicable to stop it. You can also go fast by turning up the amperage a bit more.

Tips to TIG Weld With A Stick Welder:

Getting tips on something never ceases to amaze people. It is also very beneficial. Don’t worry, I have some for you too.

  • You may not be a good welder or you are a beginner, in this case, I recommend you go to the nearest workshop, or it may be a friend of yours. This will help you to learn some tips in case you mess something up. 
  • Using a cylinder is expensive, but there is a way to ignore it. You can also use some leftover cylinders that you can find at the store. It will do the basic work.
  • While you submit your weld, you will feel a gas stream, do not panic, you can simply turn off the cylinder cap and put it back.
  • If you are struggling with the regular TIG, I would highly suggest using a manual torch with a valve. You can just manually turn on and off the gas flow. 

 Issues To Know Before TIG Welding With A Stick Welder

As I said earlier, any type of welding is an exposure process. So far you have come to know that an argon cylinder is needed to do TIG welding as it is much more necessary to cover the surface. You should know, it is an expensive item. Some of you might not even know about it. 

On the other hand, you should be aware of the perfect setup, because if you are doing the wrong setup, it might affect your area and exposure to gas. A perfect welding setup can ensure not only better results but also better safety. You should keep an eye on that. 

Related Questions:

Can You Use Stick Electrodes For TIG?

Generally, TIG is the type of welding for thin metals. Metals such as steel, copper, carbon steels, aluminum alloys, etc. They are fit for TIG welding. The electrode is tungsten. Tungsten is a very fine electrode. It is very different from the stick electrode that we use in stick welding.

Thick metals are suitable for stick welding. Steels can also be welded, including aluminum. It all depends on the size and usage. Cladding welding ensures intensive penetration, while TIG welding does not. The electrode of a stick weld varies depending on the purpose of use.

There is another thing to look at, which is polarity. Typically, the polarity of stick weld is positive, and it is negative on TIG weld. Obviously, there is a specific reason behind it. One is working with reverse polarity, while another is straight. This plays a very important role in the piece you are working with. 

So, after all, it will create a mess if you use stick electrodes for TIG. There is always a different use for each of them. Although there is a saying- a good weld depends on the welder’s skill. Therefore, I would not recommend you do it. 

Can You TIG Weld Aluminum With A Stick Welder?

Every job that is done correctly is always a bonus. Similarly in the world of welding, it is a process where you build a smooth experience. By smooth experience I mean, the way it will represent. The better the job is done, the better the results.

Yes, it is viable to TIG weld aluminum. It is perfect to do. Stick welding is often recognized for its function over thicker metals. It only works better when it is thick because of its melt. 

Aluminum is a thin material. Not only thin, but it is also an expensive material. If you look at the prices, each electrode costs more than $20. 

As a result, you get the point. By any means, it is unnecessary to weld it with a stick welder. By performing it with TIG welding, you will get a good result. TIG weld is built for materials like aluminum, as it is thin and perfect for a good weld. However, this process also costs you less. Despite choosing the easiest and cheapest method, you will never choose the expensive one. 

Aluminum is also highly reactive, with a low melting point. That is a big issue to look at. What this will do is, it will melt easily and the work done will not satisfy you.

As aforementioned, everything is possible if it is done correctly. I don’t directly mean you cannot weld aluminum with a stick welder, certainly, you can. Proper skills are necessary. But you do have to keep in mind the factors mentioned above.

How Can You Make A TIG Welder At Home?

So far, you have already come to know that TIG welding is slightly expensive. Coming to this point, some will start to freak out. Relax, I got some really helpful ways you can make one. 

There are a few things that are listed below for the TIG welder, which is much needed:

  • A DC power supply
  • A manually controlled tick torch with a valve
  • 100% argon cylinder (must be 100%)
  • Additional tungsten electrodes
  • Regulator flow meter

DC power supply is a must for the build. It is very cheap, and you can find it at a local hardware store. A cheap build is demanded by everyone. Especially if it is done at home. So after the power supply, you can also get a manual torch for the gas. You don’t have to worry about the pipes or hoses, it comes with the torch. 

Thirdly, you must use a 100% argon cylinder. There is no alternative to this. Also, buy some additional electrodes for your TIG welding. Afterward, attach all the things correctly. Do not be clumsy on this part. Double-check the screws, the bolts, the cylinder. Also, be aware that the pressure must be 15 cfh or above. 

Don’t forget that, the gas flow is always double your cup size. So, if your cup size is 2, the gas flow will be 2×2=4. Also, if your electrode gets blunt, you can always sharpen it up with your polishing machine. 

You have built yourself a TIG welder at home and expecting something good. Well, hold on to that, because this homemade TIG welder will not bring you the best. It is something like it will do a good job. 

Can You TIG Weld Without Gas?

Think about your mobile phone, will it run without charge? Of course not, it is not simply possible to do that. The case is similar here also. You cannot simply TIG weld without gas. Not TIG weld, you cannot weld anything without a supply of gas, whether it’s external or built-in. 

Welding creates sparks and little explosions. What do you get by it? It is simply working with something related to gas. In addition, in TIG welding gas is the main factor. A stick electrode is surrounded by material, which is known as flux. When it comes in contact with heat, it creates a gas that causes the arc. This helps to build the arc smoothly. 

The method is similar in TIG welding too. It is just in TIG weld, an external gas argon is required. As the electrode of TIG weld is tungsten, it only helps in welding. The gas pipe is connected with the tungsten electrode pipe, and they do the work relatedly. That’s how the arc is formed in the TIG welding procedure. 

If you try to weld without gas, it will be extremely harmful to you. It can cause explosions also. Be aware of the process and don’t take it lightly. 

Final Verdict

TIG welding with a stick welder is a very simple process if you follow it properly. You only need some equipment, otherwise, you can also build it at home.

As an experienced person on this topic, I would suggest you not ignore any tips or steps, following them step by step will help you as it was helpful to me too.

As we arrived at the end of this article, I tried to serve with the best information I could. I really hope this article will help you perform your task without any doubt. Stay with us for more. 

You may also want to read:

Can You Weld Aluminum With A Stick Welder

Kaosar Ahmed

This is Kaosar Ahmed. I’m the main publisher of this blog. Welding Leader is a blog where I share welding tips and tricks, reviews, and guides. Stay tuned to get more helpful articles!

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